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Universal Crystal Filter PCB only for $4.
Capacitors are NOT included.
Crystals are available seperately.
We currently stock 5.0688 and 4.9152 MHz in HC49/U cans.
Price is $1 per crystal.
Multiple crystals are matched to +/- 10 Hz
http://kitsandparts.com/xtalfilter.php
-Diz, W8DIZ
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The filter I'm using (roughly 800Hz) is shown in Spectrogram. The input to Spectrogram is the audio output of my transceiver fed into the mic input of my laptop. The transceiver is fed with a noise generator at the antenna input. Both the noise generator and an older (some say easier to use) copy of Spectrogram can be found at Tom's, N0SS's, website. Spectrogram as well as instructions (the are for a K2 but are applicable to any radio) can be found here http://www.n0ss.net/index_k2.html. The noise generator that I used can be found here http://www.n0ss.net/noise_generator_ac7ac-style.pdf.
I used 120pf with the 5Mhz crystals to make this filter.
*For a quick and dirty setup you could use band noise instead of a noise generator. Set a marker in Spectrogram for your sidetone frequency and adjust C5 on the Gilbert Cell Audio Detector board so that the sidetone is in the center of the display.
The markers here are 200Hz and 1000Hz. If the program allowed for more than two markers, I would have put another one at 600Hz
Last edited by ak2b (2008-09-25 15:13:43)
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I made a Crystal measurement of my crystals today using an AIM 430 under shakey conditions for any kind of accurate measurements but they look Okey Dokey. I have them posted here http://www.w4gns.com/Diz_Crystals.html
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How do I match and grade crystals? Glad you asked ![]()
I built a test fixture where I can insert a crystal into a DIP machine socket.
Both crystal leads are connect to a 330pF cap to ground and
both xtal leads goe to an I/O pin thru a 100 pF coupling cap.
Both I/O pins connect a 220 ohm load resistor to ground
I connect a scope to one end of the fixture and a sig-gen to the other.
Then I manually sweep the sig-gen freq looking for a peak on the scope.
Thus I find the loaded center freq and the series amplitude.
Those xtals with low feed thru get trashed.
-Diz
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Diz
Glad I could be of help by asking the question! ;-) I almost suggested last week, but I did not but I'll throw it in this week. Would a kit be doable of something simular to what K8IQY done several years ago which can be seen here http://www.k8iqy.com/testequipment/pvxo/pvxopage.htm
Of course based on your last post it could be simplfied a tad maybe,Are there many folks interested in crystal filters?
Thanks for sharing your method of matching, it appears that your method has very few parts and is simple, The easist I've seen yet in the books or web, assuming one has a scope.
Obviously the AIM poroduct I use is not doable at the present cost, I bought mine years ago from W5BIG off of ebay before he went bigtime with his product so I got by alot cheaper than they are now.
BTW Diz I now have the goodies I ordered a week or so ago , all in fine shape and solder is being melted ! Thanks for the 'roids , also
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I started a project based on the schematic http://www.k8iqy.com/testequipment/pvxo/pvxopage.htm a few months ago. I have all of the surfacemount parts and started a board layout. I got sidetracked though. I'll finish it one of these days. I just don't have the time right now. I need to retire so I'll have more time. 23 months to go.
Leonard
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Both of these filters included matching circuits on the inputs and outputs. In the case of the Inrad, a 50 ohm to 500 ohm matching network was built and for the RF Toolkits a 50 ohm to 200 ohm network was built. I used RFSim99 http://electroschematics.com/835/rfsim99-download/. Go to the 'Tools' menu, 'Design', and then 'Match.'
Scans were done with an N2PK VNA. I still have a lot to learn about the VNA and matching crystals but I'm getting there
.
Even though this filter has a cavity, it still works very well.
Tom, ak2b
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The plot for this filter is much better on the Inrad web site. I didn't post this plot to compare differences (well, ok, price). I mainly wanted to see what a good store bought filter looked like when plotted on my VNA. I wasn't so sure that the cavity in the Universal Crystal Filter was caused by something I might have done. That's still possible but I don't think the problem is with the VNA.
Tom, ak2b
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I need to raise my prices ![]()
-Diz
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Interesting reading. Which brings up my question. I plan to follow DIZ's suggestion on the page for the crystal filters and use 470 caps. This will give me a 500 hz filter. After reading the above I'm thinking I may be starting out too narrow. Any suggestions?
Rick AA4W
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AA4W wrote:
After reading the above I'm thinking I may be starting out too narrow. Any suggestions?
Hi Rick,
I used 470pf for my first filter and it came out more like 400Hz which was a little too narrow for me. That's just a matter of taste. I like listening to a wider slice of the band and use the NEScaf to narrow the audio when needed. The 400Hz was good for contests, though.
Tom, ak2b
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Some questions about the crystal filter:
1. I would like to design filters for 2.1 and 6 kHz. Is this possible with this kit? My IF will be 4.9512 MHz. I need the motional parameters of the filter crystals to simulate the filter. Does anyone have them?
2. Since the MC1350 IF amp is designed to be fed from a 200 Ohm filter, I assume these crystal filter kits are 200 Ohms in/out, correct?
3. If the crystal filters are 200 Ohms and I want to feed the filter with the diode double balanced mixer kit, it seems the only way to mitigate the mismatch is to wire-in the attenuator on the output of the mixer, correct? If so, 3dB or 6dB or another value?
Thanks and 73's, David
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Ok if it's show and tell time, I'll have to show mine I guess.
This is the test setup. The board is a prototype surfaxe mount bitx. The input is going into the if input anp, through an external 10 meg xtal filter and then through the output if amp. This sets up aff of the filter impedances.
The network analyzer horizontal is 3khz/div. The vertical is 10db/div.
This picture is after a little more of the board is completed. It has since been finished and tested. Next step is to put Diz's bandpass filter and 10 watt amp on it.
Last edited by kc0wox (2010-01-21 10:20:43)
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drone wrote:
1. I would like to design filters for 2.1 and 6 kHz. Is this possible with this kit? My IF will be 4.9512 MHz. I need the motional parameters of the filter crystals to simulate the filter. Does anyone have them?
2. Since the MC1350 IF amp is designed to be fed from a 200 Ohm filter, I assume these crystal filter kits are 200 Ohms in/out, correct?
3. If the crystal filters are 200 Ohms and I want to feed the filter with the diode double balanced mixer kit, it seems the only way to mitigate the mismatch is to wire-in the attenuator on the output of the mixer, correct? If so, 3dB or 6dB or another valu1. I would like to design filters for 2.1 and 6 kHz. Is this possible with this kit? My IF will be 4.9512 MHz. I need the motional parameters of the filter crystals to simulate the filter. Does anyone have them?
2. Since the MC1350 IF amp is designed to be fed from a 200 Ohm filter, I assume these crystal filter kits are 200 Ohms in/out, correct?
3. If the crystal filters are 200 Ohms and I want to feed the filter with the diode double balanced mixer kit, it seems the only way to mitigate the mismatch is to wire-in the attenuator on the output of the mixer, correct? If so, 3dB or 6dB or another value?
Hi David,
I don't have the motional parameters for the 4 MHz crystals. I did use the AADE filter design program to design an SSB filter using the 5.06 MHz crystals. You can see the process about 3/4 the way down on page 6 of the 'Erector RX' topic. Diz's crystal are all pretty well matched (frequency wise) and by reducing the caps you can change the bandwidth. You can also use Spectrogram to do a quick and dirty scan of your crystal filter (see above (this page)). It won't tell you much about deep skirts as it will about passband ripple - but it will get you by in the absence of a VNA. The SSB filter I built had a 1.5Khz input and ouput impedance according to the design program. So, I ended up using matching circuits for 50 ohms. I didn't use Diz's IF amp. Any way, look over page 6 and you will see my trials and tribulations with filter building. It was well worth the effort - I learned a lot.
I would use the Wideband RF Amplifier after the DRM to provide a nice termination for the IF ouput port. You wire the amp for a 50 ohm or 200 ohm output impedance which would keep a following narrow CW crystal filter happy.
You can always go to the Elecraft site and download the schematic for the K2 and see how they deal with many of the issues that confront you when using the RF Toolkits. In fact, I'm in the process of shamelessly copying the agc of the K2
.
Tom, ak2b
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Leonard, nice pictures. So that's what a real VNA looks like?
It's interesting how you built up Diz's crystal board with sockets for the crystals and capacitors. I have to try that.
Tom, ak2b
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My question is, can anyone answer his question about motional parameters ? Am I not correct in my thinking that they are different for each crystal and batch and he will need to make the measurements ? Or do I not understand the question (which is very possible)
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There are several web pages that deal with measuring crystal parameters. Test rigs either put the rock in an oscillator and switch known caps in and out and the frequency is measured, or the crystal is placed in a passive network with different terminating capacitance and peak and null frequencies are measured. Then there is some math involved. Google is your friend (I don't remember the url's off hand).
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kc0wox wrote:
Ok if it's show and tell time, I'll have to show mine I guess.
This is the test setup. The board is a prototype surfaxe mount bitx. The input is going into the if input anp, through an external 10 meg xtal filter and then through the output if amp. This sets up aff of the filter impedances.
Nice looking board, is that your own design, or a kit?
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ak2b wrote:
Leonard, nice pictures. So that's what a real VNA looks like?
It's interesting how you built up Diz's crystal board with sockets for the crystals and capacitors. I have to try that.
Tom, ak2b
It's a 40 year old VNA but in it's time, it was the best. It's range is 100khz - 110 mhz but thats the range I'm interested in anyway.
Whats neat is if you look in the second picture, the middle switch is the vertical sensitivity. You'll notice it goes down to .25db/div. That makes it easy to resolve down to .05 db. It really makes measuring insertion loss. Most filters I've looked at are around -6db.
Leonard
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wa2mze wrote:
kc0wox wrote:
Ok if it's show and tell time, I'll have to show mine I guess.
This is the test setup. The board is a prototype surfaxe mount bitx. The input is going into the if input anp, through an external 10 meg xtal filter and then through the output if amp. This sets up aff of the filter impedances.Nice looking board, is that your own design, or a kit?
It's a prototype of a surface mount bitx version 3. The circuit design is pretty much established but this is the first smd version. It's made by Elia from England. My board is about the second one made and we are running tests on it. The nice thing about it has a 10mhz if and there are no band determining components on it. With the addition of bandpass filters, vfo, amplifier, and low pass filters, it will work on anything between 180 meters and 6 meters.
It should match up well with Diz's bandpass and low pass filters and his 10 watt amp. I'll be hooking the combination up in the next couple of weeks.
Leonard
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w4gns wrote:
My question is, can anyone answer his question about motional parameters ? Am I not correct in my thinking that they are different for each crystal and batch and he will need to make the measurements ? Or do I not understand the question (which is very possible)
Yes, It would be a good idea to measure the motional parameters of a batch of crystals and use the average. Building filters by this method is definately interesting and fun.
However, I've had very good luck just using the crystals Diz has frequency matched when ordering a crystal filter board and using an appropriate cap to set the bandwidth.
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Thanks for the replies all. 73's David
* Hi Leonard, kc0wox,
Thanks for the info and pics, looks nice. Where did you get those little socket pins? Usually I rip the pins out of round machine-pin sockets or headers for that purpose.
* Hi Tom, AK2B,
Can you provide the values of the of the caps you used to make the SSB filter using Diz's kit and crystals? If so, also provide some detail on the circuit you used to match the filter's 1.5kOhm impedance to 50 Ohms.
I'll look at your post on the Erector_Rx thread. I have a miniVNA based on the IW3HEV design. See it here:
www.miniradiosolutions.com/
If I were buying a VNA today though I would go with the DG8SAQ USB Vector Network Analyser (VNWA) seen here:
www.sdr-kits.net
Significantly wider frequency range at about twice the price of the miniVNA. They're offering pre-built VNWNA units now; nice. Both the miniVNA and VNWA have active groups on Yahoo.
You said, "I would use the Wideband RF Amplifier after the DRM to provide a nice termination for the IF ouput port. You wire the amp for a 50 ohm or 200 ohm output impedance which would keep a following narrow CW crystal filter happy."
Hmmm... There's no clearly stated option with the Diz's RF amp for either a 50 or 200 Ohm output, there is a pi-pad there though and the kit comes with parts for a 3dB pad. I'm thinking the wider crystals are likely going to be mismatched too much without doing more than just a pad unless I want to toss a bunch of gain out the window. Also I'm thinking about an RF amp after the input RF filter and before the diode ring mixer that can be switched in/out.
I'll look at the K2 and see what they're doing. I too need something a bit more sophisticated than what I've got for AGC.
* Hi wa2mze,
Yes, regarding measuring motional parameters. Not too long ago Jack Smith, K8ZOA put up a some really nice papers on this subject. It turns out there are several techniques. It's not too difficult to do. Find the info on his site:
www.cliftonlaboratories.com
Again, Best 73's
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drone wrote:
Hmmm... There's no clearly stated option with the Diz's RF amp for either a 50 or 200 Ohm output, there is a pi-pad there though and the kit comes with parts for a 3dB pad.
Hi David,
From the HF RF Amplifier Ver 1.1:
Instructions:
1. Decide the output impedance of the RF Amp, 50 or 200 Ohms. Default is 50 ohms.
For 50 ohms, wind 10 turns bifilar using the included wire.
For 200 ohms, unwind the twisted pair magnet wire. Use one wire to make a 10 turn choke.
I used a utility called RF Sim99 for the matching circuit.
On the menu bar: TOOLS>>DESIGN>>MATCH
The caps are 39pf for the SSB crystal filter.
Yes, the DG8SAQ VNWA is probably the way I would go if I bought one today. I am very happy with the N2PK VNA, however.
Jack Smith, K8ZOA wrote the tutorial that I followed while designing my SSB filter. His tutorial is in the Help file (along with a lot of other really interesting tutorials) of the AADE filter program.
Tom, ak2b
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This dude has a discussion about crystal paramters here http://www.qrp.pops.net/crystal-tester-2010.asp and as soneone else said the AADE filter software has an excellent help file including tutorails in the help file
Drone wrote:
Some questions about the crystal filter:
1. I would like to design filters for 2.1 and 6 kHz. Is this possible with this kit? My IF will be 4.9512 MHz. I need the motional parameters of the filter crystals to simulate the filter. Does anyone have them?
2. Since the MC1350 IF amp is designed to be fed from a 200 Ohm filter, I assume these crystal filter kits are 200 Ohms in/out, correct?
3. If the crystal filters are 200 Ohms and I want to feed the filter with the diode double balanced mixer kit, it seems the only way to mitigate the mismatch is to wire-in the attenuator on the output of the mixer, correct? If so, 3dB or 6dB or another value?
Thanks and 73's, David
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ak2b wrote:
Leonard, nice pictures. So that's what a real VNA looks like?
It's interesting how you built up Diz's crystal board with sockets for the crystals and capacitors. I have to try that.
Tom, ak2b
Here's an interesting test I made with the HP8407a. It's a tast of the rf amplifier stage on a bitx ssb board.
Now for a test. If you ran the LTspice simulation, you found that it predicted about 21.7 db of gain at 1MHz and at 30MHz, it dropped to 20.3 db. Lets see what it actually does.
The top trace is a frequency sweep of the test cables and then the input to the rf amplifier. If I would have the same cable setup on the reference port and the test port of the VNA, the sweep would be flat. I have 2 short RG174 cables in the test port so there is a loss in the test port side as frequency increases that is not in the reference port. If I had the same length of RG174 in the reference port, it would correct the tilt. Modern VNA's automatically compensate for the setup losses. They also cost many thousands of dollars.
The bottom trace is the output of the amplifer.
What this shows is about a -1db loss at 30MHz and about -2.5db at 50MHz. This was with 2N3904 transistors. Selection of a different transistor might improve the frequency response.
Lets make the same measurements by using a signal generator and a scope at 1MHz and 30MHz, measure the output, and using db=20log (eout/ein), calculate the gain.
First 1MHz.
db=20log(500/50) = 20db. Close to our 21db simulation.
Now 30MHz.
db=20log(400/50) = 18.06. Still pretty close to the simulation. If you get different values, probably lower, make sure you are using a 10x scope probe. The 120pfd or so loading of a x1 probe really changes things at 30MHz. A x10 probe has around 12pfd's of capacitive loading.
The end result of the test is this amplifier will work for any of the HF bands. We'll retest it later with a load after completing the mixer stage.
You can find the complete page at http://golddredger.com/bitxsmd/smdbitx.htm
Leonard
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