KitsAndParts.Com Forum

A place to exchange information about parts and kits supplied by http://kitsandparts.com

You are not logged in.

#1 2011-09-01 01:11:34

Ikers
New member
Registered: 2011-09-01
Posts: 1

The 5 watt CW amp

Am I reading this right...the 5 watt CW amp is available as a kit?   Frank

Offline

 

#2 2011-09-01 06:35:12

W8DIZ
Administrator
Registered: 2008-08-12
Posts: 314

Re: The 5 watt CW amp

Ikers wrote:

Am I reading this right...the 5 watt CW amp is available as a kit?   Frank

Yes...while supplies last.
I'm working to secure more of the 2SC5739 RF transistors for future kits.
-Diz

Offline

 

#3 2011-09-05 22:14:11

ae4gm
Member
Registered: 2011-09-05
Posts: 16

Re: The 5 watt CW amp

I'm having trouble discovering an oscillator that will drive the 5 watt amp for 40 meters.  Does anyone have a simple crystal oscillator with the right output?

Offline

 

#4 2011-09-05 22:20:21

ae4gm
Member
Registered: 2011-09-05
Posts: 16

Re: The 5 watt CW amp

I am understanding that the 5 watt amp takes 1 milliwatt input, which is the same as 0 dB.  What circuit will drive the amp for 40 meters?

Offline

 

#5 2011-09-06 04:16:26

W8DIZ
Administrator
Registered: 2008-08-12
Posts: 314

Re: The 5 watt CW amp

ae4gm wrote:

I am understanding that the 5 watt amp takes 1 milliwatt input, which is the same as 0 dB.  What circuit will drive the amp for 40 meters?

Almost "anything" that oscillates...lots of circuits out there that deliver 5mW (+7dBm)...would need a 6 dB attenuator for those.
-Diz

Offline

 

#6 2011-09-06 11:05:53

ae4gm
Member
Registered: 2011-09-05
Posts: 16

Re: The 5 watt CW amp

OK Diz. I just built a Michigan Mighty Mite for 40 meters.  The link is      http://www.metaphoria.us/hamradio/Michi … _mite.html
Where on the oscillator can I tap? and what dB pad attenuator (and circuit) would I use to tame that to 0 dB and still get a 50 ohm signal to put into the kitsandparts 5 watt amp?  I don't think you mean I should tap the actual output of this transmitter that goes to the antenna?  I don't have the equipment to measure these types of signals.  I also just got a Johnson Transceiver Tester at a yard sale.  If it works it takes a crystal and has a signal generator output.  This unit is for CB radios, in particular.  It only claims to be a signal generator at CB radio frequencies, so it probably won't work on 40 meter crystals.  Does anyone know if this produces an input for the amp to use?  I'm a technician (but Extra Class Ham), not an engineer. 
  BTW-Diz, I love this amp.  Assembly is going fb.

Last edited by ae4gm (2011-09-06 11:23:33)

Offline

 

#7 2011-09-06 12:24:44

ae4gm
Member
Registered: 2011-09-05
Posts: 16

Re: The 5 watt CW amp

I measured the power out in watts on the Johnson Transmitter Tester.  It is showing about 30 milliwatts out under the Dummy Load setting from the Michigan Mighty Mite on 40 meters.  What kind of dB pad setup might I use to control the actual output of the MMM to 0 dB for input to the Kitsandparts 5 watt amp?  Maybe I need an adjustable dB pad so I could go below .5 milliwatts and increase power out of it to .5 milliwatts to control the 5 watt amp.  Any suggestions??

Offline

 

#8 2011-09-06 19:53:42

ak2b
Administrator
From: New York City
Registered: 2008-08-12
Posts: 338

Re: The 5 watt CW amp

If you have a 30 mw output from your transmitter and you want to pad down to 1 mw:
db = 10 * (log P1/P2)
db = 10 * (log 30)
db = 10 * 1.48
you need a 14.7 (or 15)db pad with inputs and outputs of 50 ohms.
You can plug those values into a matching Pi Attenuator Calculator (one of many on the web) and you have your attenuator. Pick the most common value resistors as close to calculations as you can find and you should be in business.

Tom, ak2b

Offline

 

#9 2011-09-06 20:06:13

ae4gm
Member
Registered: 2011-09-05
Posts: 16

Re: The 5 watt CW amp

Dear AK2B, Thanks for the info.  I found my yard sale Johnson Transceiver Tester has a wiring error in it that needs to be corrected before I rely on its readings.  The dummy load readings are about 10% of the antenna connected readings.   With the antenna hooked up I'm getting about 100 mw out of the Michigan Mighty Mite after putting on the low pass filter.  After I correct the wiring I'll re-check everything.  I appreciate your help on the forum and will ask for help in the future if more confusion descends upon me.

Offline

 

#10 2011-09-07 03:38:12

W8DIZ
Administrator
Registered: 2008-08-12
Posts: 314

Re: The 5 watt CW amp

ae4gm...you may consider changing the emitter resistor from 27 ohms to something higher.
Play with it until you reduce the RF output to about 1 mW...that should also clean up the oscillator and reduce chirping etc. - Diz

Offline

 

#11 2011-09-07 10:22:03

ae4gm
Member
Registered: 2011-09-05
Posts: 16

Re: The 5 watt CW amp

That is an excellent idea.  I'm working with Steve in Ca. on this by email.  He's advising me on a current limiter to keep me from burning the device up over and over again by overdriving it.  I'm learning a lot and having a lot of fun.

Offline

 

#12 2011-09-20 08:08:17

n1kk
New member
Registered: 2011-09-20
Posts: 2

Re: The 5 watt CW amp

Is this a complete kit and how does one buy it?

I am new here.  I am interested in something that will increase the level coming from
my HP8656B sig gen.   I want to use the sig gen as a VFO for my Ameco AC-1.
I can only get +17dBm (1.58 volts) and I need somewhere in the range of 5-10 volts
to get me the same output I get with a xtal.

I was thinking about the 5 watt amp which is really more than I need but if its a complete kit
and depending on the price it might something to play with.

Any help would be appreciated.

Thanks
Ken
N1KK

Offline

 

#13 2011-09-20 08:57:44

ak2b
Administrator
From: New York City
Registered: 2008-08-12
Posts: 338

Re: The 5 watt CW amp

n1kk wrote:

Is this a complete kit and how does one buy it?

Hi Ken,

You can buy it here. You could use it with your signal generator set for +0dbm and with an appropriate LPF (from the same page) and, you would have a complete transmitter - with the exception of some way to key it via the +8V on J2. The memory keyer would take care of that.

Otherwise, you might want to take a look at the Yahoo group dealing with that  very same subject.

Tom, ak2b

Offline

 

#14 2011-09-20 09:44:26

ae4gm
Member
Registered: 2011-09-05
Posts: 16

Re: The 5 watt CW amp

I'm trying to wind T2 binocular on the 5 watt amp.  It says to strip and tin the wires that bend back over the magnet.  Does this mean that the tinned wires actually touch the magnet or does it mean just the tips of the wires are tinned where they go into the board?

Offline

 

#15 2011-09-20 15:01:01

ak2b
Administrator
From: New York City
Registered: 2008-08-12
Posts: 338

Re: The 5 watt CW amp

ae4gm wrote:

or does it mean just the tips of the wires are tinned where they go into the board?

Pretty much.
The two wires made made from cutting the loop are the center tap of the secondary of T2 and go to ground via the holes provided in the center of T2's outline. They need to be stripped and tinned at least to the point where they are soldered onto the board. The same is true of the other two wires of T2's secondary which go into the outer two holes near T2's outline.

Tom, ak2b

Offline

 

#16 2011-10-10 14:29:29

ae4gm
Member
Registered: 2011-09-05
Posts: 16

Re: The 5 watt CW amp

I made a yahoo group page to be able to put a drawing by Steve Smith of the T2 windings on the 5 watt amp.  If anyone sees errors on this group please say something so I can correct it.
The link is     http://groups.yahoo.com/group/kitsandpa … kit/files/

Last edited by ae4gm (2011-10-10 14:29:54)

Offline

 

#17 2011-11-21 19:07:30

ae4gm
Member
Registered: 2011-09-05
Posts: 16

Re: The 5 watt CW amp

Per your last email to me, you were right. I had wired the output of T2 wrong. Once I fixed that it is now working.  I still need to put rf filter on it and get on the air.  I am running it off my Heathkit HG10 VFO through a buffer Steve Smith in Ca. designed for the project.

Offline

 

#18 2011-11-25 06:59:39

W8DIZ
Administrator
Registered: 2008-08-12
Posts: 314

Re: The 5 watt CW amp

BD139-16 replacement for 2SC5739

http://kitsandparts.com will be stocking the BD139 transistor and will be available for shipping on Nov 30 2011.
We will be using this transistor in future 5 watt class C amplifiers.

Offline

 

#19 2011-12-03 14:12:14

ae4gm
Member
Registered: 2011-09-05
Posts: 16

Re: The 5 watt CW amp

I have a yahoo group at  http://groups.yahoo.com/group/kitsandpa … kit/files/     where I have the drawings for the binocular toroids and also a schematic from my Heathkit HG-10 VFO to a  "buffer by Steve Smith schematic", which then runs the kitsandparts.com 5 watt CW amp.  It seems to work very well, but I haven't operated it except under test right now.  Just wanted to get the info out.  Brock

Offline

 

#20 2012-04-02 18:54:47

Bseres
Member
From: Belleville, Ontario
Registered: 2012-02-19
Posts: 25

Re: The 5 watt CW amp

Ok, I need some advice...

I thought everything was working, but the 5 watt amplifier seems to be going into oscillation. It puts out lots of power, and match looks perfect into a dummy load, but it sounds terrible on a monitor receiver..with wideband noise everywhere. When I try to load into a real antenna, the SWR is terrible no matter what I do with my antenna tuner. Would it be correct to assume that I can't get a match because the amp is really outputting broadband garbage, rather than power on a single frequency?

In my rig configuration, I am using the N3ZI DDS, along with the N#ZI receiver, home built buffer, and right now just some relays to switch the antenna, RF to the buffer  and the DDS RIT line. The buffer for the VFO is built on perfboard and stacked on top of the amp module. The amp then goes to a low pass filter bank, where each of the low pass boards arestacked on top of each other using brass standoffs, and switched in or out using seperate input/output relays.

If I skip the lowpass filters and take the amp straight to a coax fed, matched 20M vertical, sometimes the oscillation goes away, and I get a good match. If I try 40M without the filter into the doublet, fed with ladder line, I cant get a match no matter what I do with the transmatch.

Also, when using the dummy load, the low pass filters have very little effect on output power (eg...still lots of power coming out on 20M even with the 80M low pass in line)

Questions:

- How important is shielding?
- should the amp, and/or the buffer be in it's own box, or outboard from the rest of the transciever?
- IS perfoard a poor way to build the buffer?

This is really the first project of this magnitude I have tried from scratch, although I have built lots of kits. The DDS, receiver seem to work well, and the buffer is definately amplifying. I expect the amp is OK too, and I just have too much RF floating around, but any advice would be great. I plan to take the amp and buffer only to work tomorrow and try using a proper signal generator and spectrum analyzer


Brent
VE3CUS

Offline

 

#21 2012-04-03 08:13:49

ak2b
Administrator
From: New York City
Registered: 2008-08-12
Posts: 338

Re: The 5 watt CW amp

Brent,

Turn down the gain control on the amp and try it again. The amp is very stable and the only time I had a problem was when I was overdriving it. The (old version) amp I use wants about 1mw at the input. When overdriving it I could get all the problems to go away by adjusting R6 to minumum. When I lowered the input drive I had greater control of the output power within the range of R6. I had all the doomsday symptons you described above when it was overdriven smile.
I see Diz recommends 5 to 10mw input power on the new version.

Tom, ak2b

Offline

 

#22 2012-04-03 09:27:29

ae4gm
Member
Registered: 2011-09-05
Posts: 16

Re: The 5 watt CW amp

To Bseres. I think you need to partially pull out the main chip (with power off) on the N3ZI DDS VFO (socket) and push it back in, reseating the pins.  Mine does this sometimes with loads of power showing and no usable output.  Once the chip is pushed in, it aways works fine.

Offline

 

#23 2012-04-03 12:48:35

Bseres
Member
From: Belleville, Ontario
Registered: 2012-02-19
Posts: 25

Re: The 5 watt CW amp

Thanks

The VFO itself seems to work fine, and I tried the amp into a dummy load at work today, driving it ad 0dBm with an Agilent signal generator and looking at the output on a SA. The amp looks like it's working perfectly, as the garbage seemed to occur when using my buffer. I re-built the buffer 'Manhattan" style instead of using perfboard, and it seems to be working much better on the bench, so I will try it when I get home into the antenna. I'll also try re-seating the chip on the board, although the DDS is working fine when not transmitting.

If anyone has a better buffer circuit, I would be interested in that. To control the output, I modified the N3ZI circuit as per the MultiPig rig mentioned earlier, with a 500 ohm pot in the emitter of the output 2n2222.


Brent
VE3CUS

Offline

 

#24 2012-04-03 13:53:01

ak2b
Administrator
From: New York City
Registered: 2008-08-12
Posts: 338

Re: The 5 watt CW amp

Since the amplifier is working ok the next step is to find out what is coming out of the buffer and at what level when driven by the DDS VFO. Assuming the buffer is working as advertised I see no reason to change it. If you have a scope, put a 50 ohm dummy load on the scope input and see if you can adjust the output of the buffer to around 600mv p-p (~0dBm).

Tom, ak2b

Offline

 

#25 2012-04-03 20:54:43

Bseres
Member
From: Belleville, Ontario
Registered: 2012-02-19
Posts: 25

Re: The 5 watt CW amp

Thanks Tom

When I hooked the amp up at home, it seems to be oscillating again. At times, I can totally disconnect the driver and I still get oscillations. Things seem very output load  sensitive, working best with a dummy load, not quite as well with a coax fed 20m vertical, and always oscillates on the ladder line doublet. Output starts as expected on key down, and continues on key up until I disconnect the power. Any other ideas?. How much should the pot typically control the output? When things are oscillating, it doesn't seem to do much


Brent
VE3CUS

Offline

 

Board footer

Powered by FluxBB